Machine Safety & Equipment Guarding Training

Why Choose Machine Safety Training for Your Workplace?

In a fire emergency, even a few seconds can make the difference between life and death. Fire drills and structured evacuation planning ensure your staff knows how to react quickly, reach safe zones, and coordinate without panic. This training builds awareness, improves speed, and reduces confusion during real incidents.

Customized Training Designed for Your Facility Layout

Elion delivers machine safety training customized to your actual production floor, covering CNCs, conveyors, presses, mixers, pumps, blowers, and any special-purpose machinery. We align the course with your job roles, safety standards, and operating procedures.

Key Objectives of the Machine Safety Training Program

  • To raise awareness of mechanical hazards and moving parts
  • To ensure safe use and maintenance of industrial machines
  • To educate workers on machine guarding principles
  • To prevent injuries due to bypassing or missing safety mechanisms
  • To support compliance with safety laws and standards

Course Topics Covered

  • Introduction to machine hazards (cutting, shearing, crushing, entanglement)
  • Types of guards: fixed, interlocked, adjustable, and self-adjusting
  • Safety devices: emergency stops, two-hand controls, light curtains
  • Do’s and Don’ts of operating rotating equipment
  • Importance of lockout/tagout (LOTO) before maintenance
  • PPE for machine operators
  • Warning signs, barricades, and labeling
  • Role of supervisors in enforcing machine safety
  • Case studies of common failures and accidents
  • Any other site-specific topics or procedures as per client requirements

Who Should Attend?

  • Machine operators and production staff
  • Maintenance and service teams
  • Supervisors and shift in-charges
  • Safety officers and EHS teams
  • Contractors involved in machine operations
Infographic titled Machine Safety & LOTO Training with sections: Machine Safety Basics, Lockout/Tagout Procedures, Maintenance Safety, and Hazard Recognition, each with related icons and brief descriptions.

Training Methodology and Duration

  • Mode: On-site classroom + floor demonstration
  • Duration: 1-day (standard) or 2-day (in-depth with practice)
  • Method: Visual aids, equipment demos, hazard identification exercises
  • Languages: English, Hindi, or local language

Certification and Compliance Standards

All participants will receive a Certificate of Participation from Elion Technologies. This training follows:

  • IS 9474 – Guide for Safety Requirements in Machinery
  • IS 15883 – Machinery Guarding Standards
  • ISO 13849 – Machine Safety Design
  • OSHA 29 CFR 1910 Subpart O – Machinery and Machine Guarding
  • ISO 45001 – Machinery-Related Hazard Identification
  • Additional client-specific safety requirements or internal SOPs can also be incorporated upon request

Why Elion Technologies for Safety Training?

  • Trainers with hands-on experience across industries
  • Customized walkthroughs of actual machines at your site
  • Focused guidance on guard inspection and legal compliance
  • Training offered pan-India in local languages

Request a Custom Proposal

Looking to organize machine safety at your plant, warehouse, or office?
Request a Quote or contact us at [email protected].

Client Testimonial

Frequently Asked Question (FAQs)

This training provides knowledge on identifying mechanical hazards, implementing proper guarding systems, and ensuring safe operation and maintenance of industrial machinery. It helps prevent injuries caused by moving parts, entrapment, or equipment failure.

Machine operators, maintenance staff, safety officers, production supervisors, and anyone working around mechanical equipment should attend this training.

The training includes:

  • Types of mechanical hazards
  • Safety interlocks and control systems
  • Equipment guarding techniques
  • Lockout/Tagout (LOTO) procedures
  • Pre-operational checks and maintenance safety

Yes, the program is designed in accordance with Indian standards (like IS 9474, IS 15397) and also includes best practices from international codes such as OSHA and ISO 14120.

Yes, if conducted on-site, the training includes practical demonstrations of guard types, machine shut-off systems, and LOTO application.

The training generally lasts 1 full day. It can be extended based on the number of participants and complexity of machinery involved.

Yes. Upon successful participation, Elion Technologies & Consulting Pvt Ltd will issue a Certificate of Completion to each attendee.

Absolutely. The program is fully tailored to match the client’s machinery types, operational risks, and industry-specific safety practices.

The training can be delivered in English, Hindi, or regional languages to ensure comprehension across your workforce.

Fields marked with an asterisk (*) are required

Latest News