Training Coordinator, Industrial Paint Manufacturer
“The safety induction for new hires was handled smoothly. Elion brought their own AV equipment and kept the session engaging. We’re thinking of repeating this monthly.”
Process Safety Management (PSM) Training
Why Choose Process Safety Management (PSM) Training for Your Facility?
In industries dealing with hazardous chemicals or high-risk processes, even a small failure can lead to catastrophic events. Process Safety Management (PSM) Training is designed to prevent such incidents by focusing on the integrity of operating systems, safety controls, and human factors. It is essential for chemical, oil & gas, pharmaceutical, and large manufacturing plants.
Customized Training Based on Your Process Operations
Elion provides custom PSM training aligned with your operations, chemical inventory, and process complexity. Whether you are implementing a PSM system for the first time or training a team for audit readiness, we tailor the content to your safety strategy, SOPs, and compliance requirements.
Key Objectives of the PSM Training Program
- To improve understanding of process hazard analysis and risk controls
- To train teams in safe handling of hazardous chemicals and systems
- To reduce the likelihood of major incidents (fires, explosions, toxic releases)
- To align operations with national and international PSM frameworks
- To build safety leadership and accountability at all levels
Course Topics Covered
- Introduction to PSM and its 14 OSHA elements
- Process hazard analysis (PHA) and HAZOP overview
- Operating procedures and mechanical integrity
- Safe work practices and management of change (MOC)
- Contractor safety and training documentation
- Pre-startup safety review (PSSR) and emergency planning
- Incident investigation and root cause analysis
- Compliance audits and records management
- Real-world process incidents and lessons learned
- Any other site-specific topics or procedures as per client requirements
Who Should Attend?
- Process engineers and operations managers
- EHS and plant safety officers
- Maintenance and shutdown teams
- Quality assurance and compliance officers
- Contractors and technicians working on process equipment
Training Methodology and Duration
- Mode: On-site classroom delivery with optional plant walkthrough
- Duration: 1-day (overview) or 2-day (full 14-element program)
- Method: Presentation, process flow study, risk mapping, and audit practice
- Languages: English, Hindi, or regional language
Certification and Compliance Standards
Participants receive a Certificate of Participation from Elion Technologies. The training complies with:
- OSHA 29 CFR 1910.119 – Process Safety Management Standard
- IS 14489 – Safety Audit Systems
- ISO 45001 – High-Risk Operation Safety Controls
- API RP 750 – Management of Process Hazards
- Additional client-specific safety requirements or internal SOPs can also be incorporated upon request
Why Elion Technologies for Safety Training?
- Extensive PSM implementation experience in oil, chemical, and pharma sectors
- Trainers with engineering, safety audit, and HAZOP background
- Content aligned to your actual operations and risk points
- Templates for PHA, MOC, and audit tracking shared post-training
- Available pan-India and suitable for audit preparation or awareness rollout
Request a Custom Proposal
Need to implement or strengthen PSM at your facility?
Request a Quote or contact us at [email protected].
Client Testimonial
EHS Officer, Specialty Chemicals Unit
“Good response from our team for the chemical spill drill and awareness session. We had a minor leak last year and this training was timely. They even explained the MSDS sheet details clearly.”
HR Coordinator, Shared Services Office
“Elion conducted ergonomics training for our office support staff. They gave tips that don’t need any budget—just posture, breaks, and seating angles. Everyone found it useful.”
Logistics Supervisor, FMCG Warehouse
“Warehouse safety training was organized at our distribution center. The module covered stacking, material flow, and emergency handling. One or two team leads found the content basic, but the newcomers appreciated it.”
Site Incharge, Metro Rail Project
“The hot work and gas cutting safety training helped us address some recent near-misses. Our fabrication contractors said it was the first time anyone explained why permits matter, not just how to fill them.”
HR Manager, Corporate Insurance Firm
“We held a training on ergonomics and workstation safety. Elion’s speaker had a practical approach—suggested small furniture changes and posture tips that didn’t cost much but helped our office staff.”
Plant Head, Frozen Foods Facility
“Elion covered cold storage safety and ammonia handling well. Some of our technicians said it was the first time they understood how to respond to leaks. We may request them for a follow-up drill.”
HR Officer, Apparel Manufacturing Unit
“Our garment unit required machine safety awareness for new joiners. Elion kept it interactive and used visuals from our own plant, which the workers related to.”
Operations Manager, Steel Trading Yard
“The crane and material handling training helped reduce near misses in our yard. The trainer also gave tips that were not in the slides, based on their field experience. That made a difference.”
Admin Manager, IT Park
“We requested a training module on emergency evacuation procedures. Elion included site-specific examples which helped. The mock drill later was well-coordinated too. Our fire wardens felt more confident after the session.”
Frequently Asked Question (FAQs)
Training focused on managing hazards in chemical and process industries to prevent major accidents.
Process engineers, safety officers, maintenance teams, and supervisors.
Hazard identification, risk assessment, management of change, mechanical integrity, and emergency response.
Typically 1-2 days.
Yes, a certificate is provided.
Yes, content is tailored to your process operations and hazards.