Methodology

• Our certified thermographers utilized advanced thermal imaging cameras to capture temperature variations across all electrical components and equipment within the depot, including:
  • Transformers and switchgear.
  • Storage tanks and piping systems.
  • Pumps, motors, and ventilation units.
• Detailed infrared images revealed subtle temperature differences, indicating potential problems invisible to the naked eye.
• Our experts analyzed the data, compared it to established benchmarks, and identified areas requiring further investigation or immediate intervention.

Unveiling Hidden Threats:

The thermography audit revealed several critical findings:

• Overheating connections on a high-voltage transformer, indicating potential overload and imminent risk of failure.
• Elevated temperatures in a storage tank pipeline, suggesting potential insulation breakdown and leak risk.
• Faulty bearings in a critical pump, signifying wear and tear, leading to increased risk of breakdown and operational disruptions.

Immediate Action and Preventative Measures:

Based on these findings, we:

• Promptly alerted the client to the high-voltage transformer issue, enabling its immediate shutdown and replacement, averting a potentially catastrophic fire or explosion.
• Recommended immediate insulation repair on the identified pipeline segment, preventing potential environmental damage and product loss.
• Scheduled preventive maintenance for the identified pump, minimizing the risk of sudden breakdown and ensuring operational continuity.

Results:

By diligently conducting the thermography audit and acting swiftly on its findings, we helped achieve remarkable results:

• Disaster Averted: The timely detection and replacement of the faulty transformer prevented a possible electrical fire, safeguarding lives, property, and the environment.
• Environmental Protection: Early identification of the pipeline issue prevented a potential oil leak, minimizing environmental damage and ensuring regulatory compliance.
• Reduced Downtime and Costs: Proactive maintenance of the pump ensured operational continuity, avoiding costly downtime and production losses.
• Enhanced Safety and Risk Management: The successful audit instilled confidence in the client’s safety protocols and highlighted the importance of thermography as a preventative measure.