Methodology

• Our experienced electrical engineers and certified thermographers meticulously assessed the entire facility, including:
  • Production lines and machinery.
  • Electrical panels and distribution systems.
  • Lighting arrangements and control systems.
  • Grounding and earthing systems.
• We conducted thorough visual inspections of electrical components, wiring, and connections.
• We utilized advanced thermal imaging cameras to capture temperature variations across electrical equipment, revealing potential overheating and malfunctioning components.
• We analyzed the data from both the visual inspection and thermography to identify potential hazards, inefficiencies, and non-compliance with electrical safety regulations.

Unveiling Hidden Threats and Inefficiencies:

The combined audit revealed several crucial findings:

• Overheating connections: Thermography identified loose or overloaded connections generating excessive heat, posing a significant fire risk and potential equipment damage.
• Inefficient lighting: Traditional lighting arrangements consumed excessive energy and produced unnecessary heat, impacting both operational costs and comfort levels.
• Aging infrastructure: Certain electrical components displayed signs of wear and tear, increasing the risk of breakdowns and safety hazards.
• Grounding inconsistencies: Minor discrepancies in grounding and earthing systems potentially compromised electrical safety and equipment protection.

Tailored Solutions for Safety and Efficiency:

Based on these findings, we provided a detailed report with prioritized recommendations, including:

• Repairing or replacing faulty and overheating electrical connections.
• Upgrading to energy-efficient LED lighting systems with occupancy sensors and dimming controls.
• Replacing aging equipment with newer, safer models.
• Rectifying grounding inconsistencies to ensure optimal electrical safety.
• Implementing preventive maintenance programs and thermal imaging inspections for early detection of potential issues.

Results:

By diligently implementing our recommendations, the Greater Noida FMCG company achieved remarkable results:

• Enhanced Safety: Eliminating electrical hazards through repairs, upgrades, and improved grounding practices significantly reduced the risk of fire incidents and electrical accidents, creating a safer environment for employees and valuable equipment.
• Reduced Energy Costs: Upgraded lighting systems and optimized electrical operations led to substantial energy savings, lowering operational costs and minimizing the company’s environmental footprint.
• Improved Operational Efficiency: Replacing aging equipment and addressing inefficiencies minimized downtime and boosted production line performance.
• Enhanced Compliance: Rectifying grounding issues and addressing regulatory discrepancies ensured the facility adhered to relevant electrical safety codes and regulations.