January 8, 2024

Elion Technologies – Illuminating Efficiency and Safety at a Greater Noida FMCG Giant


Elion Technologies & Consulting Pvt. Ltd is proud to showcase its commitment to proactive safety and operational excellence through a recent project at a leading FMCG company in Greater Noida, Uttar Pradesh. This case study highlights the effectiveness of a combined Electrical Audit with Thermography in identifying hidden electrical hazards, optimizing energy consumption, and ultimately creating a safe and efficient production environment for the company.

Project Overview:

Our client, a renowned FMCG manufacturer, recognized the crucial role of robust electrical infrastructure and efficient energy utilization in ensuring both safety and cost-effectiveness for their extensive production facilities. They engaged Elion Technologies to conduct a comprehensive electrical audit with an integrated thermography component, seeking to illuminate potential dangers and optimize their electrical systems.

Electrical safety audit


  • Our experienced electrical engineers and certified thermographers meticulously assessed the entire facility, including:
    • Production lines and machinery.
    • Electrical panels and distribution systems.
    • Lighting arrangements and control systems.
    • Grounding and earthing systems.
  • We conducted thorough visual inspections of electrical components, wiring, and connections.
  • We utilized advanced thermal imaging cameras to capture temperature variations across electrical equipment, revealing potential overheating and malfunctioning components.
  • We analyzed the data from both the visual inspection and thermography to identify potential hazards, inefficiencies, and non-compliance with electrical safety regulations.

Unveiling Hidden Threats and Inefficiencies:

The combined audit revealed several crucial findings:

  • Overheating connections: Thermography identified loose or overloaded connections generating excessive heat, posing a significant fire risk and potential equipment damage.
  • Inefficient lighting: Traditional lighting arrangements consumed excessive energy and produced unnecessary heat, impacting both operational costs and comfort levels.
  • Aging infrastructure: Certain electrical components displayed signs of wear and tear, increasing the risk of breakdowns and safety hazards.
  • Grounding inconsistencies: Minor discrepancies in grounding and earthing systems potentially compromised electrical safety and equipment protection.

Tailored Solutions for Safety and Efficiency:

Based on these findings, we provided a detailed report with prioritized recommendations, including:

  • Repairing or replacing faulty and overheating electrical connections.
  • Upgrading to energy-efficient LED lighting systems with occupancy sensors and dimming controls.
  • Replacing aging equipment with newer, safer models.
  • Rectifying grounding inconsistencies to ensure optimal electrical safety.
  • Implementing preventive maintenance programs and thermal imaging inspections for early detection of potential issues.


By diligently implementing our recommendations, the Greater Noida FMCG company achieved remarkable results:

  • Enhanced Safety: Eliminating electrical hazards through repairs, upgrades, and improved grounding practices significantly reduced the risk of fire incidents and electrical accidents, creating a safer environment for employees and valuable equipment.
  • Reduced Energy Costs: Upgraded lighting systems and optimized electrical operations led to substantial energy savings, lowering operational costs and minimizing the company’s environmental footprint.
  • Improved Operational Efficiency: Replacing aging equipment and addressing inefficiencies minimized downtime and boosted production line performance.
  • Enhanced Compliance: Rectifying grounding issues and addressing regulatory discrepancies ensured the facility adhered to relevant electrical safety codes and regulations.


This case study exemplifies the power of Elion Technologies’ combined electrical audit and thermography approach in illuminating efficiencies and safety within industrial facilities. By providing data-driven insights and customized solutions, we helped this Greater Noida FMCG giant not only mitigate electrical risks and optimize energy consumption but also create a safer and more productive work environment for their employees.

Elion Technologies & Consulting Pvt. Ltd is your trusted partner for comprehensive electrical safety and optimization solutions. We offer a wide range of services, from electrical audits and thermography inspections to energy management solutions and preventive maintenance programs.

Contact us today to illuminate a brighter future for your safety, efficiency, and sustainability.